Mastering Rotary Screw Compressors & Air Dryers: A Hands-On Training Guide in Tennessee
For maintenance managers, service technicians, and plant operators across Tennessee, compressed air is mission-critical. Yet, many facilities suffer from costly downtime, preventable failures, and inefficient operation due to a simple root cause: lack of training. That’s why Industrial Air Services developed its Rotary Screw Compressor & Air Dryer Training Classes—offering hands-on instruction for professionals who want to master the systems that keep their operations running.
This article walks through everything you need to know about the course—including what’s covered, who should attend, how it helps your facility save time and money, and where you can enroll in Nashville, Knoxville, Chattanooga, and surrounding areas.
Why Compressed Air Training Matters
Compressed air may be referred to as the "fourth utility," but it's often the least understood. Technicians may be familiar with the basics—pressure readings, filter changes, and start/stop cycles—but few are trained to:
Properly size and configure rotary screw compressors
Diagnose air dryer malfunctions
Set up system controls and unloaders for maximum efficiency
Prevent recurring maintenance issues
Minimize moisture and contamination in production lines
In today’s plants, these gaps cost more than just time. They cost:
Increased energy bills
Unexpected system shutdowns
Equipment replacement expenses
Unreliable product quality
By investing in focused training, facilities can empower staff to maintain optimal uptime, reduce service calls, and ensure systems run clean and dry.
Inside the Rotary Screw Compressor & Air Dryer Training Class
Industrial Air Services hosts a two-day Rotary Screw Compressor & Air Dryer Class in Smyrna, Tennessee, multiple times each year. This course is designed to be hands-on and immediately practical, combining classroom instruction with real equipment demonstrations.
Day 1: Rotary Screw Compressor Systems
Internal workings of rotary screw compressors
Lubrication system design and maintenance
Unloader and control system operation
Oil separation and filtration
Common failure modes and root cause analysis
Preventative maintenance checklists and schedules
Day 2: Air Dryer Fundamentals
Types of air dryers: refrigerated vs. desiccant
How to monitor dew point and air quality
Condensate management and drains
Sizing and application for different environments
Diagnosing and resolving dryer issues
Dryer controls and energy-saving features
All students receive a certificate of completion, training materials, and a take-home maintenance guide. Lunch is included.
Who Should Attend
This training class is ideal for:
Plant maintenance personnel
In-house service technicians
Facility managers
Engineering team members
HVAC or MRO contractors
Safety & compliance officers
Whether you're responsible for daily operations or long-term asset performance, this training builds confidence and competence.
Real-World Benefits: Training That Pays Off
After completing the course, attendees consistently report:
Fewer emergency service calls
Improved diagnostic capabilities
Better communication with outside service providers
Greater system uptime
Safer equipment operation
Reduced energy consumption
Case Study: Nashville Manufacturing Facility
A plant in Nashville sent two maintenance leads to the Industrial Air Services training in Smyrna. Within 60 days, they identified a misconfigured control setup causing their compressor to short cycle. Adjusting the set points reduced wear and saved an estimated $2,400 in annual energy costs.
TVA EnergyRight Program & Reimbursement
Industrial Air Services is a TVA EnergyRight partner, and many companies can apply for reimbursement or credits for attending compressed air system training.
Training that improves system efficiency, reduces energy waste, or lowers compressor load often qualifies for:
Continuing education credits (CEUs)
Energy savings project support
Rebate assistance for related upgrades
We help participants access these benefits as part of our service.
Why Hands-On Matters
Unlike video tutorials or sales-focused webinars, this course puts you in front of real equipment. You'll:
Inspect cutaways of rotary screw elements
Operate control panels in a mock environment
Watch dryer performance change with different air qualities
Learn to isolate issues step-by-step
This level of immersion gives technicians the confidence to apply what they’ve learned back at the plant—without guessing or waiting on third-party support.
Customized Training Options for Tennessee Facilities
Can’t send your team to Smyrna? Industrial Air Services also offers on-site and custom training programs across Tennessee. We'll bring the classroom to you—tailoring the curriculum to your equipment, staffing level, and production schedule.
Popular custom course topics:
Leak detection and air audits
Flow and pressure sensor calibration
Filter, drain, and moisture control best practices
System design and expansion planning
Emergency response and shutdown protocols
Training can be delivered during scheduled shutdowns, weekends, or split across multiple shifts to accommodate staffing needs.
Coverage Areas
Industrial Air Services offers training and on-site support for industrial clients throughout Tennessee, including:
Nashville
Knoxville
Chattanooga
Jackson
Murfreesboro
Spring Hill
Tullahoma
Columbia
Cookeville
Tri-Cities region (Kingsport, Johnson City, Bristol)
And surrounding communities
If you operate anywhere in Middle or East Tennessee, we’ll meet you where you are—with training that delivers value from day one.
How to Register for Training
The next Rotary Screw Compressor & Air Dryer Training Class is scheduled for:
📍 June 4–5, 2025
📍 Smyrna, TN
Class size is limited, so early registration is encouraged.
To register or inquire about custom training options:
📞 Call (615) 641-3100
🌐 Visit www.industrialairservice.com
📧 Email info@industrialairservice.com
We’re happy to answer questions, reserve seats, or help your company plan an on-site program.
Final Thoughts
Tennessee facilities depend on compressed air—but too many run their systems on assumptions, not understanding. Training changes that. When your staff knows how to identify issues, optimize performance, and maintain systems correctly, everything runs smoother, safer, and more cost-effectively.
Whether you're managing a production floor in Nashville or maintaining equipment in Chattanooga, the Rotary Screw Compressor & Air Dryer Training Class from Industrial Air Services offers a low-cost, high-impact opportunity to level up your operation.
Invest in your people. Protect your equipment. Lower your costs. Start today.
